Layers

Advanced Layer Packaging Solutions

Enhanced Protection Through Multi-Layer Packaging Technology

Prowex Packaging Pvt. Ltd. offers high-quality layered woven packaging solutions designed to provide superior strength, product safety, moisture resistance, and reliable handling performance across multiple industrial applications.

Our layered packaging structures are developed using premium materials and advanced manufacturing processes to ensure durability, efficient storage, and protection against external environmental conditions. Depending on the product application and packaging requirement, we provide customized single-layer and multi-layer packaging solutions tailored to industry standards.

Manufacturing Process

The addition of layers completely depends on the desired requirement. For making one layer bag, we use only fabric while on the other hand, for two layered bag, an un-coated fabric roll is coated in the extrusion lamination unit. The end product which comes out of this process is called two-layered fabric roll. In three layer bags, we use un-coated fabric roll and laminate it with printed BOPP film with the help of extrusion lamination, which acts a bonding agent between BOPP film and fabric. In four-layer bags, one more layer is added which could either be on the innermost side of the bag (extrusion lamination) or beneath the BOPP film (Adhesive lamination). The five layer bags have plain BOPP on the innermost side, extrusion lamination, fabric, extrusion lamination and printed BOPP on the outermost side. The points below will help you unravel the mystery of layers:

Layer Structure

Reverse Printed BOPP
Extrusion Lamination / Metalize film / Plain BOPP
PP Fabric
Inside Lamination
Inside Plain BOPP

Layer Configurations

1 – Layer bag – Un-coated fabric
2 – Layer bag – Un-coated fabric + extrusion lamination
3 – Layer bag – Un-coated fabric + extrusion lamination + printed BOPP

5 – Layer bag –

Plain BOPP + inside extrusion lamination + un-coated fabric + extrusion lamination + printed BOPP (Note – only for flat fabric)

Material Combination

Every material has its uniqueness but when a combination of unique materials makes the final product extraordinary, then it’s a good idea to make the match. This is the reason we have chosen to add some more elements to the uniqueness, our bags offer. The materials and process we use in our different layered bags are:

BOPP Film
Metalized BOPP Film
Woven Fabric
Extrusion Lamination

Single Layer Packaging

Cost-effective packaging solution suitable for standard industrial and commercial applications.

Three Layer Packaging

Three-layer packaging solutions are designed to provide improved durability, moisture resistance, and premium product protection for industrial and commercial applications.

Multi-Layer Packaging

Advanced protection against moisture, handling pressure, and external environmental exposure.

Double Layer Packaging

Enhanced durability and improved product protection for medium-duty packaging requirements.

Four Layer Packaging

Four-layer packaging solutions are manufactured for applications requiring superior durability, enhanced sealing performance, and high-strength industrial packaging support.

Laminated Layer Solutions

Additional laminated layers designed for moisture resistance and premium packaging appearance.

Enhanced Protection & Reliable Packaging Performance

Our layered packaging solutions are specially designed to provide improved product safety, durability, and operational efficiency for modern industrial applications.

Superior Moisture Resistance

Multi-layer structures help protect products from moisture, humidity, and external environmental conditions.

Improved Product Safety

Additional protective layers enhance packaging strength and reduce product damage during storage and transportation.

High Durability Performance

Layered packaging provides excellent load-bearing capacity and reliable handling performance for industrial applications.

Better Printing & Branding Support

Laminated layers support high-quality printing, premium finishing, and strong brand presentation.

Enhanced Storage Efficiency

Strong layered structures improve stacking stability and packaging reliability during warehousing and logistics operations.

Customized Industrial Solutions

Layer configurations can be customized according to product requirements, transportation conditions, and industry applications.

Reliable Sealing & Protection

Advanced lamination and layer bonding ensure secure packaging and long-lasting product protection.

Export-Quality Standards

Manufactured with strict quality control processes suitable for domestic and international packaging markets.

Features and benefits

Looking for Reliable Packaging Solutions & Professional Service?

Delivering high-quality woven packaging products with durability, customization, and export-quality manufacturing standards for modern industries.